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		<title>Printed connector as soldering aid for jumper cables and LED strips</title>
		<link>https://nerd-corner.com/printed-connector-as-soldering-aid-for-jumper-cables-and-led-strips/</link>
					<comments>https://nerd-corner.com/printed-connector-as-soldering-aid-for-jumper-cables-and-led-strips/#comments</comments>
		
		<dc:creator><![CDATA[Nerds]]></dc:creator>
		<pubDate>Tue, 26 Apr 2022 18:31:53 +0000</pubDate>
				<category><![CDATA[Handcrafted]]></category>
		<category><![CDATA[SolidWorks]]></category>
		<category><![CDATA[3D print]]></category>
		<category><![CDATA[CAD]]></category>
		<category><![CDATA[CAD design]]></category>
		<category><![CDATA[case]]></category>
		<category><![CDATA[connector]]></category>
		<category><![CDATA[Hardware]]></category>
		<category><![CDATA[heat shrink tube]]></category>
		<category><![CDATA[housing]]></category>
		<category><![CDATA[jumper cable]]></category>
		<category><![CDATA[led]]></category>
		<category><![CDATA[led strip]]></category>
		<category><![CDATA[leds]]></category>
		<category><![CDATA[Pin]]></category>
		<category><![CDATA[Pins]]></category>
		<category><![CDATA[RGB led strip]]></category>
		<category><![CDATA[solder]]></category>
		<category><![CDATA[soldering]]></category>
		<category><![CDATA[soldering aid]]></category>
		<category><![CDATA[Step by step guide]]></category>
		<category><![CDATA[Wiring]]></category>
		<guid isPermaLink="false">https://nerd-corner.com/de/?p=1210</guid>

					<description><![CDATA[<p>For one project, I spent a lot of time preparing cables (cutting, stripping, twisting, and applying solder to the strands). For prototypes, on the other &#8230; </p>
<p>The post <a href="https://nerd-corner.com/printed-connector-as-soldering-aid-for-jumper-cables-and-led-strips/">Printed connector as soldering aid for jumper cables and LED strips</a> appeared first on <a href="https://nerd-corner.com">Nerd Corner</a>.</p>
]]></description>
										<content:encoded><![CDATA[<p>For one project, I spent a lot of time preparing cables (cutting, stripping, twisting, and applying solder to the strands). For prototypes, on the other hand, I usually prefer jumper cables. I have often thought that it would be incredibly practical to use jumper cables in the final product as well.</p>
<p>That&#8217;s why I designed a quick connector in CAD that makes it very easy to solder jumper cables. The connector serves as an ideal soldering aid. Of course, the wire diameter must be sufficient for the required number of amperes! On the market there are mainly inferior connectors. My STL file on the other hand is cheap and works perfectly.</p>
<p><em><strong>This might also be interesting: </strong><a href="http://nerd-corner.com" target="_blank" rel="noopener">Universal connector housing!</a></em></p>
<p><img fetchpriority="high" decoding="async" class="aligncenter wp-image-1206 zoooom" src="https://nerd-corner.com/wp-content/uploads/2022/04/custom-designed-connector-soldering-aid-scaled.jpg" alt="custom designed connector soldering aid" width="2550" height="1435" srcset="https://nerd-corner.com/wp-content/uploads/2022/04/custom-designed-connector-soldering-aid-scaled.jpg 2560w, https://nerd-corner.com/wp-content/uploads/2022/04/custom-designed-connector-soldering-aid-300x169.jpg 300w, https://nerd-corner.com/wp-content/uploads/2022/04/custom-designed-connector-soldering-aid-1024x576.jpg 1024w, https://nerd-corner.com/wp-content/uploads/2022/04/custom-designed-connector-soldering-aid-768x432.jpg 768w, https://nerd-corner.com/wp-content/uploads/2022/04/custom-designed-connector-soldering-aid-1536x864.jpg 1536w, https://nerd-corner.com/wp-content/uploads/2022/04/custom-designed-connector-soldering-aid-2048x1152.jpg 2048w" sizes="(max-width: 2550px) 100vw, 2550px" /></p>
<h2>List of components</h2>
<ul>
<li>4 Pin RGB LED Strip</li>
<li>Jumper cable</li>
<li>Heat shrink tubing</li>
<li>Hot Glue</li>
</ul>
<h2>Project application</h2>
<p>For a larger project I needed 16 RGB strips with 21 LEDs each. The strips were pushed into a 3D printed socket afterwards. The LED strip was separated directly at the pre-marked point with a standard pair of scissors (usually the RGB strips are divisible after every third LED).</p>
<p><img decoding="async" class="zoooom aligncenter wp-image-1202" src="https://nerd-corner.com/wp-content/uploads/2022/04/Ergebnis-Lothilfe-Anlothilfe-scaled.jpg" alt="Löthilfe connector soldering aid" width="1440" height="2556" srcset="https://nerd-corner.com/wp-content/uploads/2022/04/Ergebnis-Lothilfe-Anlothilfe-scaled.jpg 1442w, https://nerd-corner.com/wp-content/uploads/2022/04/Ergebnis-Lothilfe-Anlothilfe-169x300.jpg 169w, https://nerd-corner.com/wp-content/uploads/2022/04/Ergebnis-Lothilfe-Anlothilfe-577x1024.jpg 577w, https://nerd-corner.com/wp-content/uploads/2022/04/Ergebnis-Lothilfe-Anlothilfe-768x1364.jpg 768w, https://nerd-corner.com/wp-content/uploads/2022/04/Ergebnis-Lothilfe-Anlothilfe-865x1536.jpg 865w, https://nerd-corner.com/wp-content/uploads/2022/04/Ergebnis-Lothilfe-Anlothilfe-1153x2048.jpg 1153w" sizes="(max-width: 1440px) 100vw, 1440px" /></p>
<p>For the jumper cables I chose one side male and the other female. The side with the PINs (male) were soldered to the RGB strip and the socket (female) was used as a plug. It is crucial to use jumper cables with square housing (standard dimension: 2.54 mm). The length of the plastic housing does not matter. Depending on the brand, the plastic housings are 12 mm or 14 mm long.</p>
<h2>Procedure</h2>
<p>Since no preparatory work on the cables is necessary, soldering can be started directly. I prefer to apply solder to the RGB strip at the soldering points (copper layer) first.  After that I solder the PINs to the soldering points without additional solder. The PINs should not be soldered too deep towards the LED and the alignment must fit.</p>
<p>Then the connector comes into play. This connector is on the RGB side and open at the top. The RGB strip is inserted into the connector so that the solder joints are in the connector. Then the four cables are pressed into the slots and the solder joints are sealed with hot glue if necessary. For safety reasons, I recommend to attach a heat shrink tubing. This way you get a super strong connection!</p>
<p><img decoding="async" class="zoooom aligncenter wp-image-1203" src="https://nerd-corner.com/wp-content/uploads/2022/04/led-connector-Lothilfe.jpg" alt="led connector soldering aid" width="450" height="752" srcset="https://nerd-corner.com/wp-content/uploads/2022/04/led-connector-Lothilfe.jpg 454w, https://nerd-corner.com/wp-content/uploads/2022/04/led-connector-Lothilfe-179x300.jpg 179w" sizes="(max-width: 450px) 100vw, 450px" /></p>
<h2>Steps in pictures</h2>
<p><img loading="lazy" decoding="async" class="zoooom aligncenter wp-image-1196" src="https://nerd-corner.com/wp-content/uploads/2022/04/Arbeitsfolge.jpg" alt="work steps for the connector (soldering aid)" width="490" height="1338" srcset="https://nerd-corner.com/wp-content/uploads/2022/04/Arbeitsfolge.jpg 494w, https://nerd-corner.com/wp-content/uploads/2022/04/Arbeitsfolge-110x300.jpg 110w, https://nerd-corner.com/wp-content/uploads/2022/04/Arbeitsfolge-375x1024.jpg 375w" sizes="auto, (max-width: 490px) 100vw, 490px" /></p>
<h4>Advantages:</h4>
<ul>
<li>No cable preparation</li>
<li>Strong connection</li>
<li>Easy 3D printing</li>
</ul>
<h4>Disadvantages:</h4>
<ul>
<li>Requires more space</li>
<li>STL file only for RGB strips with 10 mm width</li>
</ul>
<p><img loading="lazy" decoding="async" class="aligncenter wp-image-1208 zoooom" src="https://nerd-corner.com/wp-content/uploads/2022/04/RGBjoiner1.jpg" alt="CAD design soldering aid connector" width="1810" height="764" srcset="https://nerd-corner.com/wp-content/uploads/2022/04/RGBjoiner1.jpg 1817w, https://nerd-corner.com/wp-content/uploads/2022/04/RGBjoiner1-300x127.jpg 300w, https://nerd-corner.com/wp-content/uploads/2022/04/RGBjoiner1-1024x432.jpg 1024w, https://nerd-corner.com/wp-content/uploads/2022/04/RGBjoiner1-768x324.jpg 768w, https://nerd-corner.com/wp-content/uploads/2022/04/RGBjoiner1-1536x648.jpg 1536w" sizes="auto, (max-width: 1810px) 100vw, 1810px" /></p>
<p>&nbsp;</p>
<h2>Download files</h2>
<ul>
<li style="list-style-type: none;">
<ul style="margin-left: 1rem;">
<li><a href="https://www.thingiverse.com/thing:5223739" target="_blank" rel="noopener">STL file of the soldering aid</a></li>
</ul>
</li>
</ul>
<p>The post <a href="https://nerd-corner.com/printed-connector-as-soldering-aid-for-jumper-cables-and-led-strips/">Printed connector as soldering aid for jumper cables and LED strips</a> appeared first on <a href="https://nerd-corner.com">Nerd Corner</a>.</p>
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